PP CORRUGATED SYSTEMS
Single-flute · 7 families · 20+ variants

Industrial handling
& protection systems.

We convert single-flute PP corrugated sheet into returnable industrial packaging — boxes, trays, separators, layer pads, bins, and flooring — engineered for your plant, not your catalogue.

Request a System Quote →← All Products
2–10 mm
Sheet thickness
single flute PP
3 methods
Joining systems
rivet · ultrasonic · stitch
50–500
Reuse cycles
per product family
4 sectors
Industries served
auto · pharma · FMCG · export
Custom
Sheet size
Indian market max availability
Boxes
6 variants

Six closure systems. One material. Engineered for industrial handling, not single-use disposal.

Open Top Riveted — StudioOpen Top Riveted — EngineeringOpen Top Riveted — In Use
Studio
BOX-01Riveted vertical seams

Open Top Riveted

800×600×500 mm6 mm single flute50–100 trips

Colour: Industrial Blue

▶WIP transfer between production lines
▶Bulk automotive component storage
View Full Specs→
Open Top Ultrasonic Weld — StudioOpen Top Ultrasonic Weld — EngineeringOpen Top Ultrasonic Weld — In Use
Studio
BOX-02Ultrasonic welded seams

Open Top Ultrasonic Weld

600×400×400 mm4 mm single flute100–200 trips

Colour: Industrial Grey

▶Pharma component transit
▶Cleanroom-compatible handling
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Top Flap Interlock — StudioTop Flap Interlock — EngineeringTop Flap Interlock — In Use
Studio
BOX-03Folded flap interlock

Top Flap Interlock

600×400×400 mm4 mm single flute50–100 trips

Colour: Bright Yellow

▶Closed component transport
▶Internal factory logistics
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Detachable Lid — StudioDetachable Lid — EngineeringDetachable Lid — In Use
Studio
BOX-04Rivet body + removable lid

Detachable Lid

600×400×400 mm4 mm single flute50–80 trips

Colour: Light Green

▶Export packaging
▶Kitting transport
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Velcro Closure — StudioVelcro Closure — EngineeringVelcro Closure — In Use
Studio
BOX-05Velcro (black) + rivet reinforcement

Velcro Closure

450×300×300 mm4 mm single flute50–100 trips

Colour: Industrial Grey

▶Precision component storage
▶CNC machined parts transport
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Collapsible — StudioCollapsible — EngineeringCollapsible — In Use
Studio
BOX-06Fold + rivet hinge

Collapsible

600×400×400 mm4 mm single flute80–150 trips

Colour: Industrial Grey

▶Returnable logistics
▶Automotive reverse logistics
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Separators & Inserts
2 variants

Custom-engineered protection for parts that cannot touch. Die-cut, interlocked, and dimensioned to your component.

Cross Partition Grid — StudioCross Partition Grid — EngineeringCross Partition Grid — In Use
Studio
SEP-01Interlocking slots

Cross Partition Grid

400×300×200 mm3 mm single flute80–120 trips

Colour: Light Grey

▶Glass bottle separation
▶Automotive small parts protection
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Custom Die-Cut Insert — StudioCustom Die-Cut Insert — EngineeringCustom Die-Cut Insert — In Use
Studio
SEP-02Precision die-cut

Custom Die-Cut Insert

500×400 mm4 mm single flute60–100 trips

Colour: Light Grey

▶Precision machined components
▶Automotive export kits
View Full Specs→
Layer Pads
2 variants

Pallet-level load distribution. Five colours standard. Moisture proof, reusable, and lighter than every alternative.

Standard Pallet Layer Pad — StudioStandard Pallet Layer Pad — EngineeringStandard Pallet Layer Pad — In Use
Studio
PAD-01Single sheet — no join

Standard Pallet Layer Pad

1200×1000 mm3 mm single flute200–500 trips

Colour: Blue / Green / Red / Yellow / Black

▶Carton pallet stacking
▶FMCG pallet stabilisation
View Full Specs→
Heavy Duty Layer Pad — StudioHeavy Duty Layer Pad — EngineeringHeavy Duty Layer Pad — In Use
Studio
PAD-02Single sheet — no join

Heavy Duty Layer Pad

1000×1000 mm4 mm single flute300–500 trips

Colour: Black

▶Glass sheet stacking
▶Automotive load separation
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Trays
5 variants

Assembly staging to optical protection. Five tray configurations including foam-laminated and ESD-rated variants.

Folded Corner Tray — StudioFolded Corner Tray — EngineeringFolded Corner Tray — In Use
Studio
TRY-01Folded corner

Folded Corner Tray

600×400×120 mm4 mm single flute60–100 trips

Colour: Grey

▶Assembly staging
▶Component transfer
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Stackable Interlock Tray — StudioStackable Interlock Tray — EngineeringStackable Interlock Tray — In Use
Studio
TRY-02Interlock ribs

Stackable Interlock Tray

600×400×120 mm5 mm single flute80–150 trips

Colour: Blue

▶Stacked transport
▶Pallet stacking
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Fixed Divider Tray — StudioFixed Divider Tray — EngineeringFixed Divider Tray — In Use
Studio
TRY-03Rivet + slot dividers

Fixed Divider Tray

600×400×120 mm4 mm single flute60–100 trips

Colour: Yellow

▶Kitting
▶Inspection staging
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Foam Laminated Tray — StudioFoam Laminated Tray — EngineeringFoam Laminated Tray — In Use
Studio
TRY-04Adhesive lamination

Foam Laminated Tray

500×400×80 mm4 mm PP + 3 mm EVA50–80 trips

Colour: Grey + Black foam

▶Optical component protection
▶Export vibration control
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ESD Anti-Static Tray — StudioESD Anti-Static Tray — EngineeringESD Anti-Static Tray — In Use
Studio
TRY-05Die-cut

ESD Anti-Static Tray

450×350×50 mm4 mm conductive flute60–100 trips

Colour: Black

▶PCB transport
▶Electronics assembly
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Industrial Bins
3 variants

Factory-floor scrap and parts management. Colour-coded, labelled, and built for forklift environments.

Open Top Scrap Bin — StudioOpen Top Scrap Bin — EngineeringOpen Top Scrap Bin — In Use
Studio
BIN-01Rivet

Open Top Scrap Bin

500×500×900 mm5 mm single flute100–200 trips

Colour: Green

▶Factory scrap collection
▶Dry waste segregation
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Hopper Front Bin — StudioHopper Front Bin — EngineeringHopper Front Bin — In Use
Studio
BIN-02Rivet

Hopper Front Bin

600×400×400 mm5 mm single flute100–200 trips

Colour: Yellow

▶Small part picking
▶Assembly line storage
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Nesting Tapered Bin — StudioNesting Tapered Bin — EngineeringNesting Tapered Bin — In Use
Studio
BIN-03Rivet

Nesting Tapered Bin

600×450×400 mm5 mm single flute100–200 trips

Colour: Blue

▶Bulk scrap sorting
▶Return logistics
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Picking Bins
1 variant

Warehouse inventory shelving and order fulfilment. Open-front, stackable, and kanban-ready.

Stackable Open Front Picking Bin — StudioStackable Open Front Picking Bin — EngineeringStackable Open Front Picking Bin — In Use
Studio
PKG-01Rivet

Stackable Open Front Picking Bin

500×350×300 mm4 mm single flute150–300 trips

Colour: Industrial Blue

▶Warehouse inventory shelving
▶Component picking
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Flooring Sheets
1 variant

Temporary surface protection for construction, fit-out, and warehouse forklift paths.

Temporary Protection Sheet — StudioTemporary Protection Sheet — EngineeringTemporary Protection Sheet — In Use
Studio
FLR-01Single sheet

Temporary Protection Sheet

2400×1200 mm5 mm single flute10–30 trips

Colour: Light Grey

▶Construction floor protection
▶Warehouse forklift path protection
View Full Specs→
Cost per cycle

The Case for PP Corrugated

Procurement teams switch when the lifecycle cost is undeniable. Here is the structure of that argument.

MaterialUnit costTypical reuse cyclesEst. cost per trip
Single-use corrugated carton₹ 18–35 / unit1–3₹ 10–35
Moulded HDPE crate₹ 800–2,200 / unit200+₹ 4–11
OUR PRODUCTPP corrugated (ours)₹ 120–650 / unit50–500₹ 1–13

* Indicative ranges based on standard configurations. Contact us for a cycle-cost analysis specific to your use case.

PP System Overview

From Component to Export.
One PP System.

Every product family interlocks — separators nest in trays, trays stack in boxes, boxes layer on pads. One supplier. Zero gaps.

Your Part
arrives at line
01
Separator
SEP family
Keeps parts isolated, scratch-free between layers
02
Tray
TRY family
Holds & organises components for transit
03
Box
BOX family
Contains trays — foldable, riveted or open-top
04
Layer Pad
PAD family
Cushions & separates stacked pallet layers
Pallet Out
export-ready

Click any card to jump to that product family ↓

Ready to engineer your system?

Tell us your part. We design the system.

Send your component drawing, pallet layout, or handling spec. We will quote the full system — box, insert, tray, and layer pad — in one proposal.

Get a System Quote →WhatsApp us